Schwarzer GmbH

Profildrücken - Nutstoßgeräte. Werkzeuge für das Einbringen von Profilen.

The development and manufacture of special tools has been an independent business unit of our company since 1987. With our many years of experience and a strong commitment to innovation, we develop and manufacture high-precision tooling solutions for the cost-effective production of profiles, grooves, and complex contours in metalworking. Our partially patented tooling technologies are used worldwide and enable maximum machining speeds, the highest precision, and sustainable productivity gains. Our customers benefit from individually developed solutions that are precisely tailored to their specific manufacturing requirements. Our range of services includes, among other things, the development and manufacture of broaching tools, orbital tools, driven broaching tools, rams, and broaching dies. All tools are manufactured with the highest precision and designed for maximum performance, durability, and cost-effectiveness. Maximum precision and technical excellence are the foundation of efficient and reliable production. The close integration of development, design, and manufacturing results in customized tooling solutions with maximum accuracy and process reliability. Companies from a wide range of industries – including automotive, medical technology, aerospace, and watchmaking – rely on the quality and performance of our tools. Our repair, maintenance, and adaptation services further ensure consistently high production reliability and cost-effectiveness. Our extensive experience in tool development is continuously integrated into our manufacturing processes, resulting in innovative solutions with genuine added value. Our exceptional innovative strength and the consistent advancement of our technologies guarantee our customers a decisive technological edge for years to come.

Komplette Baugruppenmontage – Präzision bis ins Detail

The manufacturing and assembly of complete, functionally tested modules is one of our core competencies. We combine precisely manufactured in-house components with standard and purchased parts to create high-quality, ready-to-install system solutions – efficiently, reliably, and from a single source. Our experienced specialists ensure professional assembly and comprehensive quality testing of every single module. Supported by efficient logistics and precise scheduling and quantity control, we guarantee smooth processes and maximum delivery reliability. The close collaboration of all company departments forms the basis for the sustainable fulfillment of the most demanding quality standards. Networked processes for continuous optimization: As a collaborative development partner, we view assembly not as the final step, but as a valuable source of information for the continuous improvement of our products and processes. Insights from manufacturing and assembly flow directly into the exchange with our customers' technical departments. Through short communication channels, a systematic analysis of optimization potential, and an active continuous improvement process (CIP), we jointly develop sustainable solutions. The insights gained are immediately integrated into our manufacturing and process documentation and form the basis for even more efficient and higher-quality future production. From individual components to ready-to-install assemblies – everything from a single source, precisely implemented and consistently focused on quality.

Präzisionsfertigung mit Zukunft – Innovative Komplettlösungen aus einer Hand

We combine the highest precision with state-of-the-art manufacturing technology and develop customized solutions for demanding industries. From the initial concept to the ready-to-install assembly, we support our customers along the entire value chain – efficiently, reliably, and with the highest quality standards. Our core competencies include high-precision CNC manufacturing, machining, and the assembly of complete modules. With a modern machine park, a high level of vertical integration, and experienced specialists, we realize individual requirements economically, flexibly, and on schedule. The continuous improvement of our manufacturing processes is a central component of our corporate philosophy. Through modern automation solutions and digital technologies, we are actively shaping the transformation to Industry 4.0 and creating maximum efficiency, process reliability, and future viability. Our solutions are used wherever the highest demands are placed on precision and quality – including in medical technology, aerospace, the automotive industry, rail transport, and the renewable energy sector. Thanks to our holistic understanding of processes, our customers receive all services from a single source – from consulting and manufacturing to complete assembly. This results in customized solutions that meet the highest quality, scheduling, and cost-effectiveness requirements. We see ourselves as a reliable partner who provides comprehensive project support and takes full responsibility. State-of-the-art manufacturing technologies, efficient processes, and many years of experience form the basis for successful collaboration. Through regular exchange with customers, partners, and at trade fairs, we continuously develop our solutions and create sustainable added value.

Präzisionsdrehtechnik für anspruchsvollste Anforderungen

Precision, efficiency, and reliability form the foundation of our turning operations. With state-of-the-art machinery, skilled professionals, and optimized processes, we manufacture high-precision components – from individual parts and small batches to production runs exceeding 10,000 pieces. Process reliability, adherence to deadlines, and consistently high quality are always our top priorities. Our production combines conventional and modern CNC turning technologies, enabling the cost-effective manufacturing of complex workpieces with the highest precision. For series and mass-produced parts, we utilize bar machining, driven tools, multi-shift operation, and automated manufacturing processes. We machine workpieces with diameters exceeding 200 mm and component lengths up to 1,000 mm. Using high-performance mill-turn centers, including machines from the DMG MORI CTX TC 550 and 450 series, we perform complete 6-sided machining in a single setup. The main and counter spindles, along with the integrated B-axis, reduce cycle times, increase process reliability, and ensure maximum precision, even with complex geometries. To further increase efficiency and cost-effectiveness, we continuously invest in automation and Industry 4.0 solutions. Our Robo2Go systems flexibly automate the production of small and medium batch sizes. They enable rapid setup times of under five minutes, flexible switching between different workpiece types, automated workpiece handling, and the use of intelligent 3D camera recognition. With payload capacities of up to 35 kg, they offer maximum flexibility and process stability. State-of-the-art turning technology, intelligent automation, and many years of experience form the basis for cost-effective manufacturing solutions that meet the highest demands for precision, quality, and efficiency.

Hochpräzise Fräsbearbeitung – Technologie und Präzision auf höchstem Niveau

CNC-Schleiftechnik – Höchste Präzision für perfekte Oberflächen und engste Toleranzen

Our grinding technology stands for the highest precision, excellent surface quality, and maximum dimensional accuracy. With modern CNC grinding machines and comprehensive manufacturing expertise, we handle demanding grinding tasks – from individual parts to cost-effective series production. Maintaining the tightest tolerances and achieving reproducible surface finishes are part of our daily standard. By employing high-performance surface, cylindrical, and vibratory grinding technologies, we guarantee consistently high quality and process reliability. Our machinery includes high-quality grinding machines from renowned manufacturers such as STUDER, BLOHM, and WALTHER. This allows us to perform a wide range of grinding operations flexibly, economically, and with the highest precision. For cylindrical grinding, we rely, among other things, on the STUDER S33 CNC universal cylindrical grinding machine. It is suitable for individual parts, small and large production runs, and enables the machining of workpieces with center distances up to 1,600 mm, a center height of 175 mm, and weights up to 150 kg. Thanks to modern CNC technology, short setup times, and a powerful grinding head with two motor spindles, even complex workpieces can be completely machined in a single clamping. This reduces machining times, increases precision, and ensures maximum process reliability. Our range of services is complemented by high-precision surface grinding on BLOHM machines and state-of-the-art vibratory finishing technology from WALTHER. This allows us to achieve outstanding surface finishes and defined edge rounding. The combination of cutting-edge grinding technology, digitally controlled processes, and many years of experience enables the reliable production of high-precision components for demanding applications. Precision at the micrometer level – economical, reproducible, and consistently high-quality.

Individuelle Beratung

Successful projects arise from collaborative partnerships, sound expertise, and a deep understanding of technical requirements. That's why we support our customers from the initial concept to successful implementation with personalized and tailored consulting. With years of experience in precision manufacturing, assembly, hydraulics and cylinder technology, and metalworking, we assist you in the development and optimization of your products. Whether it's material selection, heat treatment, or design – our experts provide competent support throughout the entire project. We actively contribute our manufacturing and process expertise right from the development phase. This allows us to identify optimization potential early on and develop economical, efficient, and practical solutions. This collaborative approach forms the basis for sustainable customer relationships and successful projects. Using state-of-the-art CAD/CAM technology and centralized programming, we create the conditions for maximum precision, efficiency, and process reliability. Digital CAD data is seamlessly transferred into machine programs, enabling economical and reproducible manufacturing at a consistently high level of quality. Our commitment to quality doesn't end with manufacturing. Logistics and shipping are also handled with the utmost care. Upon request, we transport sensitive components using our own temperature-controlled vehicle. This allows us to avoid additional handling processes, reduce transport risks, and reliably protect high-quality components from damage, temperature fluctuations, and corrosion. As a technology-oriented manufacturing partner, we combine personal consultation, modern manufacturing technologies, and the highest quality standards – for economical, precise, and future-proof solutions from a single source.